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New Plumbing System Installation: Rough-In, Testing and Inspections

A new plumbing system is built in layers, and each layer has to be right before the next one covers it. Pipes that are buried in concrete or sealed behind drywall cannot be fixed cheaply later.

This guide follows a new system from the ground up, explains what each test is for and shows how the permit classes on the City of Jacksonville Beach form fit the work.

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The permit sets the order of work

The City of Jacksonville Beach uses a plumbing e-permit run through the Building Inspection Division. The city says work may not begin until a permit is approved and posted on site. That one rule decides the schedule: no pipe goes in until the paper is in.

The form asks for a classification: alteration, new, re-pipe, repair, fuel gas or other. A ground-up system is usually classified new, a remodel that moves fixtures is an alteration, and replacing supply lines in an existing house is a re-pipe. It also asks whether the water source is city or well and whether gas is natural or propane.

Permit classes and types of work on the city plumbing form
Item on the formOptions listedWhat it tells the city
ClassificationAlteration, new, re-pipe, repair, fuel gas, otherWhat kind of project it is
Water sourceCity or wellWhich supply the system connects to
Gas sourceNatural or propaneWhich fuel and what pressure to expect
Type of workDWV private property, gas piping only, grease interceptor, irrigation, pool pipingWhich part of the system the permit covers

City plans follow the Florida Building Code 2023 edition. Owners doing their own work have different signature requirements, including an Owner Builder Disclosure Statement. For any question about what your project needs, ask the Building Inspection Division at 904-247-6100.

Stage one: under the slab

Most new homes here are built on a slab, so the first plumbing is the drain and waste lines placed in the ground before concrete. Sloped drains, tub and shower drains, the main line to the street connection and any floor drains all go in at this stage.

Once the lines are laid, they are filled with water or air-tested before the trench is closed. A leak found now costs a few minutes. A leak found after the pour means breaking concrete.

This is also the time to think about what could go under the slab later. If the plan includes an island sink or a pool bath, the drain and vent for it must be in the ground before the pour. Our slab leak repair crew sees what happens when that planning is skipped.

Stage two: rough-in

After the framing is up, the plumber installs the rough-in: supply lines to every fixture, drain and vent piping inside the walls, and stub-outs where fixtures will go. This is when the system takes shape.

Supply lines

Hot and cold lines run to fixtures, with shutoffs planned at each. Pipe material is chosen up front, usually PEX or copper.

Drains and vents

Each drain slopes to the main, and each fixture is vented. Vents tie into a stack through the roof.

Water heater location

The heater needs space, a drain pan or drain path, a vent for combustion models and a relief line. This is planned at framing, not afterward.

Gas lines

Ranges, dryers and heaters on gas need sized lines. Gas piping is its own work type on the permit.

Special systems

Irrigation and pool piping are separate types on the city form, so they are permitted on their own.

What the tests are for

Plumbing tests during a new install
TestWhat it checksWhen it happens
Drain testFills drain lines with water or uses air to find leaks and bad jointsBefore the trench is closed or walls are covered
Supply pressure testHolds pressure in the water lines to find leaksAfter rough-in, before drywall
Gas pressure testHolds pressure in gas lines to check for leaksBefore the gas is turned on
Fixture and flow checkRuns every fixture, checks drains, valves and trapsAfter fixtures are set

Pressure tests work because a sound pipe holds pressure and a leaking one does not. A gauge that drops tells the plumber something is wrong long before water shows. The inspector often wants to see the gauge and the system under test.

Inspections: what to expect

An inspector reviews the work against the permit and the Florida Building Code. The city's process means the inspector sees the system while it is still open, so the plumber leaves the lines exposed until it passes. Covering early risks having to open the wall again.

The usual points are the under-slab drain, the rough-in before walls close and a final once the fixtures are set. Which inspections apply to your job is set by the Building Inspection Division, not by us, so confirm the schedule when the permit is issued.

Building on low ground in Jacksonville Beach

Jacksonville Beach sits on San Pablo Island at or near sea level, and about two-thirds of the municipal area is water. For a new build, that means wet ground is part of the plan. Ask your builder how groundwater and drainage are handled, because under-slab plumbing sits in the same soil.

The city also supplies water and sewer, so most connections go to city services. If you are replacing a septic system, the city offers a phase-out rebate of up to $8,000 for connecting to sewer and abandoning the tank. It covers a capital improvement fee, a sewer tap-in fee and part of the contractor cost, so ask the Water Division at 904-247-6241 before you commit.

Stage three: finish and final

After drywall and paint, the plumber sets the fixtures: sinks, toilets, tubs, showers and the water heater. Each connection is checked for leaks, and each fixture is run. Stops are labeled or at least shown to the owner.

We give the owner a walk-through on where the main shutoff is and what each valve controls. If a fixture has a problem later, you will know where to turn the water off.

Our plumbing installation team handles all three stages, and for older homes that need new supply lines, repiping follows the same permit path under the re-pipe class.

What to do yourself and when to call

Owner checklist for a new plumbing system

  • Confirm the permit is approved and posted before any work starts
  • Pick fixtures before rough-in so supply and drain heights match
  • Ask which inspections apply and when, and keep walls open until each one passes
  • Photograph the open walls before drywall, since the pictures show where pipes run
  • Keep the permit paperwork and test records with your house file
  • Call the plumber if a test fails, a gauge drops or a fixture does not drain

If your project is in Neptune Beach, the permit office is different, and our Neptune Beach plumbers know the process there too.

The permit class and inspection steps come from the city, and the work itself must meet the IPC based Florida Building Code, Plumbing. The standard applies to owners doing their own work as well.

Quick answers for Jacksonville Beach homeowners

Rough-in is the pipe and fittings placed inside walls and floors before the finish surfaces go on. It includes supply lines, drains, vents and stub-outs. It is tested and inspected before it is covered.

The Building Inspection Division records the result under your permit. Ask your plumber for the inspection record, or contact the division at 904-247-6100.

No. The city states that work may not begin until a permit is approved and posted on site.

New applies to a system being built fresh. Alteration applies when you change an existing system, such as moving a fixture. The Building Inspection Division decides which fits your job.

The rebate is for connecting to city sewer and abandoning a septic tank. If you are replacing a septic system, ask the Water Division at 904-247-6241 whether your situation qualifies.

If you have plans for a new build or a major remodel, we can walk through the plumbing before the permit goes in.

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Technicians cover Jacksonville Beach, Neptune Beach, Atlantic Beach and nearby Beaches addresses. The map shows the main service area.

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